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CASE STUDY

Wall Colmonoy Improves OTIF by 25%
Wall Colmonoy Case Study Cover
IMPROVING EFFICIENCY AND ON-TIME DELIVERY WITH REAL-TIME PRODUCTION DATA
 
Wall Colmonoy, a global leader in materials engineering, specializes in the production of surfacing and brazing products, castings, and engineered components. With industries served ranging from defense and aerospace to oil & gas and food packaging, the company operates a 23,500 sq. ft. facility in Pontardawe, Wales, using advanced equipment such as EDM, CNC wire cutting, and turning machines.
 
Facing challenges with manual data tracking and delayed production insights, Wall Colmonoy partnered with MachineMetrics to gain real-time visibility into operations. The goal was to improve productivity, optimize performance, and ensure on-time delivery by enabling data-driven decision-making at every level of the business.
 
Since implementing MachineMetrics, Wall Colmonoy has seen significant improvements, including a 20% increase in machine utilization, an 83% reduction in overtime hours, and a 25% increase in on-time delivery. With the ability to monitor and analyze production data in real-time, the company continues to drive continuous improvement and maintain customer satisfaction.

Key Results:
  • 20% increase in machine utilization
  • 83% reduction in overtime hours
  • 25% increase in on-time delivery
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