Case Study

Download

Driving Record Revenue Growth with Production Intelligence

 

Presenters

Dave Roberts CI Manager KRPM
Dave Roberts
Continuous Improvement Manager, KRPM
Eric Kauffman Senior ME KRPM
Eric Kauffman
Senior Manufacturing Engineer, KRPM

Information

Kirby Risk Precision Machining (KRPM) specializes in CNC machining for major clients like Caterpillar, Parker Hannifin, John Deere, and Cummins. With a diverse range of products and volumes, KRPM manages around 550 active part numbers at any given time, producing between one to thirty thousand pieces annually.

Initially, the company faced challenges with data accuracy, relying on manual data collection that resulted in an 8-10% inaccuracy, leading to underutilization and discarded data due to a lack of confidence in its validity.

The introduction of MachineMetrics has transformed KRPM's operations by providing precise and actionable data. MachineMetrics not only serves as an analytics platform but also offers enhanced communication and support across various departments, from engineering to maintenance. The accurate data has enabled KRPM to address specific issues promptly, such as reducing material request times from 51 to 26 minutes and increasing machine utilization by 52%.

The impact of MachineMetrics on KRPM has been significant, leading to record-breaking revenue months and improved operational efficiency. The company's output has increased from 600 to 800 hours per week, effectively unlocking the capacity of an additional machining center.

Ready to Empower Your Shop Floor?
Get started with manufacturing analytics today.